Alpha Foundry has a long history of innovation, exceptional quality, and trusted customer service in the metals casting industry.  Since the 1920s, we have helped customers at any level of their project, from initial start-up and accepting responsibility for a current project, to keeping their castings moving forward and filling in as an additional supplier.  Alpha Foundry is big enough to handle most needs, but small enough to narrow in and focus on your specific requirements.  Our hybrid shell molding process – the “Alpha Process” – delivers impressive results that are not obtainable with conventional sand-casting technology.

Today, we’re opening a new chapter and extending our services into the sand-casting category with our innovative 3D Core Production. This process can unlock otherwise impractical or even impossible internal casting geometry while remaining cost-effective for production castings. 

Additionally, our in-house Machining Services are available to deliver at any level, from start to a finished product. Our new ExOne™ S-Max® 3D sand printer allows us to offer increased capacity, enhanced production values, and reduced delivery time. The S-Max® is the smartest, most advanced 3D sand printer in the foundry industry, and now we can print high quality, reliable, and strong castings in a fraction of the time. 

When paired with ShotShower™, our depowdering and cleaning process equipment can deliver a higher quality finished product in less time with less breakage - saving you money and delivering a higher production yield.

Key features when you engage Alpha Foundry 3D sand printing applications:
• Lights-out manufacturing with less hard-to-find labor
• Design freedom to consolidate complex cores with less assembly
• Integrate organic rigging and risers for less scrap
• Eliminate the lead time, cost, and storage of traditional tooling

See the Alpha S-Max in action.

Alpha Foundry Company

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