Hammerhead Aviation is a veteran owned, small business that provides customized composite product and component design and manufacturing solutions.  Hammerhead provides comprehensive composite product and component solutions from initial design to product finishing.  Hammerhead specializes in developing composite product solutions for complex shapes that need to be lighter and stronger.

Capabilities – Materials 

Fiberglass
Carbon Fiber
Kevlar


Capabilities – Composite Component Design & Manufacturing

Initial Design Drawings and Specs 
Reverse engineering of existing piece – develop drawings and specs
Resin and Material selection and testing process
Mold system design
Tools, fixtures and jigs design
Mold system development
Tools, fixtures and jigs development
First Article 
First Article testing
Molding/Release process development and testing
Volume Production – up to 500 units per month 
Curing process
Component Finish process, including final paint and other available finishes


Capabilities – Composite Production Methods

Wet lay up
RTM – Resin Transfer Molding  


Capabilities – Production Products

Wing Tips
Rudder Tips
Fairings
Wheel Pants
Wing tip tanks – dry or with fuel
Wing tip tanks - lightning strike 
Spinners
Composite Gas Tanks
Motorcycle Composite storage bags

Hammerhead Aviation

Org chart

Teams

Offices