VanLab USA provides flatback camper-van conversion kit sets, offering the ultimate camper-van experience to the mass market. Our flatpack kits are designed by world-class engineers utilizing the latest technology. We take inspiration from premium consumer products across a wide range of industry sectors. We use a scalable and automated manufacturing process to create affordable, practical, and beautiful solutions. Our flatpack kits are shipped nationwide using our unique ‘up-cyclable’ packing solutions manufactured from natural materials.

Focusing on the mass premium market with ‘Affordable Luxury’, scalability, and sustainability at our core, we provide a kit set option with the style of a boutique hotel. Our kit is assembled with only two tools and no prerequisite skills, manufactured from sustainably farmed materials, and delivered with innovative plastic-free and up-cyclable packaging.

Growth and scalability are at the heart of VanLab’s process, utilizing 3D scanning, computer-aided design, and automated manufacturing. Taking inspiration from the automotive production line, we design our kits following Poka-Yoke (meaning mistake-proof) principles; think square peg AND a square hole. Each panel is pre-labeled, pre-drilled, and pre-shaped to only fit in the correct location. 

Our expert in-house design team crafts precise engineering drawings of every detail, before exporting files for contract manufacturing. The automated CNC manufacturing process is fast, efficient, and highly repeatable; cutting perfect kitsets every time. Once programmed, a kit is produced on one machine in just 4 hours. With a nationwide network of CNC manufacturers, this methodology provides a pathway for rapid growth.

VanLab

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