GKN Powder Metallurgy
Samuel Addy is a Lead Additive Manufacturing Engineer at Booz Allen Hamilton, specializing in additive manufacturing for the Army GVSC since August 2024. Previously, Samuel served as an AM Product Engineer at GKN Powder Metallurgy since March 2021, focusing on pioneering engineering solutions and executing large-scale production programs utilizing Metal Laser Powder Bed Fusion (LPBF), with expertise in Direct Metal Laser Sintering (DMLS) and Selective Laser Melting (SLM). Samuel also held the position of AM Process Engineer at GKN, where responsibilities included CAD set-up, support structure design, and quality analysis. An early internship experience at L&L Products involved engineering solutions for automotive parts through 3D printing, while a Test Lab Internship at TI Fluid Systems provided hands-on experience in fluid systems testing and machine shop skills. Educational qualifications include a Master of Engineering in Additive Manufacturing and Design from Penn State University and a Bachelor of Science in Mechanical Engineering from Michigan State University, supplemented by a study abroad program in Spain.
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GKN Powder Metallurgy
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GKN Powder Metallurgy is the global leader in powder metal solutions, shaping the future with sustainable metal technologies that drive innovation and performance in the automotive and other industries. With a global manufacturing network comprised of 28 manufacturing facilities and 2 innovation centers across 9 countries, we produce 10 million high precision powder metal components daily and 250,000 tons of atomized metal powder per year. Our portfolio of advanced process technologies includes conventional PM for cost-effective, high-volume production; MIM (Metal Injection Molding) for complex, lightweight parts; powder forging for enhanced durability; aluminum PM for lightweight components; and metal additive manufacturing for innovative designs and scalable production. We provide solutions that enable electrification, including manufacturing custom parts for e-motors, e-drivetrains, magnets, batteries, drive-by-wire, and thermal management systems. Our collaborative approach allows us to develop tailor-made solutions that perfectly match your application and deliver superior performance, efficiency, and reduced weight. Sustainability is at the core of who we are. All our metal powders are made from 100% recyclable scrap metal and are designed with the circular economy in mind. Our dedication to combating climate change, minimizing waste, and upholding the highest social responsibility standards has earned us the EcoVadis Platinum medal - an award for excellence in ESG performance given only to the top 1% of companies globally. At GKN Powder Metallurgy, we are not just about manufacturing; we are about technology that impacts the world. Join us as we continue to lead, innovate, and shape the future of manufacturing.